Precision-Fabricated Leaf Filter Bags for Pressure Filtration
Skytech Ultrafab Leaf Filter Bags are designed for vertical and horizontal leaf pressure filters used across edible oil refining, pharmaceuticals, beverages, chemicals, and sugar industries. Each bag is fabricated to the exact leaf dimensions of the filter vessel, using food-grade or industrial-grade woven polypropylene or polyester cloth with hemmed, sewn, or welded edges for secure, leak-free fitment and reliable filtrate clarity.
What Is a Leaf Filter Bag?
A Leaf Filter Bag is a fabric envelope that fits over the metal or wire-mesh leaf frame inside a pressure leaf filter vessel. As process liquid is pumped into the vessel under pressure, it passes through the bag fabric, depositing solids as a filter cake on the outer surface. The filtrate collects inside the bag and drains through the leaf outlet. The bag must provide precise particle retention, withstand the hydraulic pressure of the process, and release the accumulated cake cleanly during discharge.
Leaf Filter Bag
Features and Benefits
-
Precise Particle Retention:
Woven polypropylene and polyester fabrics available from 5 µm to 200 µm providing the exact clarity and solids retention required by each process
-
Food-Grade Options:
FDA 21 CFR-compliant PP and PES woven fabrics for edible oil, syrup, beverage, and pharmaceutical filtration applications
-
Custom Leaf Fitment:
Each bag fabricated to the exact length, width, and edge detail of the leaf frame — all standard and non-standard leaf sizes accommodated
-
Reinforced Edges:
Double-hemmed and sewn edges with chemically resistant thread prevent fraying and ensure a secure seal around the leaf frame perimeter
-
Cake Release:
Smooth woven surface and calendered finish allow clean cake discharge from the leaf surface during sluicing or vibration discharge
-
Chemical Resistance:
PP and PES options cover neutral to strongly acidic and alkaline process liquids across the full range of leaf filter applications
Technical Specifications
| Parameter |
Details |
| Available Materials |
Polypropylene (PP), Polyester (PES) |
| Micron Rating |
5 µm – 200 µm (woven) |
| Max Temperature |
PP: 90°C | PES: 135°C |
| pH Range |
PP: 1–13 | PES: 3–13 |
| Edge Finish |
Double-hemmed sewn, Heat-welded, or Drawstring |
| Standard Leaf Sizes |
All OEM vertical and horizontal leaf dimensions |
| FDA Compliance |
Food-grade PP and PES available |
| Seam Thread |
Chemically resistant PP or PES thread |
Applications
-
Edible Oil Refining:
Dewaxing, bleaching earth removal, and final polishing in palm, soya, sunflower, and groundnut oil processing
-
Pharmaceutical Syrups:
Clarification of oral liquid formulations, syrups, and injectables in horizontal leaf filter vessels
-
Sugar & Beverages:
Juice clarification, syrup polishing, and carbonated beverage filtration in food-grade stainless leaf filter vessels
-
Chemical Processing:
Catalyst recovery, pigment filtration, and chemical product polishing in vertical leaf pressure filters
-
Lubricants:
Removal of spent clay and fine particulate from base oil and lubricant refining operations
Why Choose Skytech Ultrafab for Leaf Filter Bag?
-
Exact OEM Dimensions:
Leaf bags fabricated to drawing — every hem, seam, and opening position matched to the customer-supplied leaf frame specification
-
Food & Pharma Grade:
Material certification and FDA compliance documentation supplied for regulated industry customers
-
Fast Turnaround:
Standard leaf sizes produced in 5–7 working days; repeat orders from held tooling in 3–5 days
-
Competitive Pricing:
Direct manufacturer pricing eliminates middlemen — significant cost saving versus OEM replacement bags
-
Technical Support:
Application engineers recommend the correct micron rating, material, and edge construction for each leaf filter application